The Hillman & Chrysler Avenger Forum

Avenger Related => For Sale or Wanted => Topic started by: biltong_nz on August 08, 2017, 07:22:16 PM

Title: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 08, 2017, 07:22:16 PM
Headlight switch burnt itself out tonight in downtown Wellington. Headlights stuck on, no tail lights, no dash lights. Made it back to my carpark and disconnected battery. Does anyone know who stocks them or has a spare one? Desperate.

Cheers guys
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: TheMechanicnz on August 08, 2017, 07:33:25 PM
I think Graeme ekins has some from memory? Cant recall his details at the moment but they're in the forum somewhere.
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 08, 2017, 07:37:44 PM
Cheers mate, have just sent him an email
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: JoKer on August 08, 2017, 10:40:11 PM
oh stink! series 3 Land rover switch might be made to work (mate just put one in his Mk 1 Cortina) has all the same functions & needs wiring in, not sure about the fit tho
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 08, 2017, 10:45:18 PM
Good information there thank you! Might be a back up plan if I can't get my hands on one. Otherwise might have to do a DIY job to get me back to Hawke's Bay in a few weeks
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: JoKer on August 08, 2017, 11:22:54 PM
Havnt actually seen the landrover thing work in an avenger but looks like it will work, at worst call in my place on way past & rob one from here maybe? the chrysler ones look differnt but I got at least tw of them (obviuosly itd be nice to have it tomorrow etc)
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 09, 2017, 09:08:41 AM
Will keep that in mind thanks, Jared. Graeme doesn't have any in stock (stock ceased ex UK about 5 years ago), but he put me on to a few Avenger dismantlers scattered around the country to see if they had stock. Still waiting on replies from them, but can see myself doing a temporary hack job over the next few days. If worst comes to worst, may have to do a rudimentary tail-light hack job, as I can easily drive with fog lights I wired myself. We'll see what happens over the next few days though
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 09, 2017, 10:11:57 AM
Only thing I can do is wait now. However, how the hell do I get the plastic knob off?!? I don't want to yank it off and break it, and workshop manuals aren't the slightest bit clear.

(https://dl.dropboxusercontent.com/s/1xsgpap6otd0oe3/Inked20170809_094831_LI.jpg)
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: TheMechanicnz on August 09, 2017, 10:15:00 AM
Again from my memory, i think there was a little hole on the back face (on the OD of the knob) that had a grub screw locking it to the switch.
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 09, 2017, 10:29:34 AM
There is but there isn't! Can't work out if it's just solidly stuck after 40-odd years and just needs brute force.

(https://dl.dropboxusercontent.com/s/sb1hpvxpzrc44kr/20170809_101918.jpg)
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: TheMechanicnz on August 09, 2017, 11:45:34 AM
Its down the very bottom of that hole about a 1mm Hex key i think. Wont be able to see it from the outside, but should be able to feel it with a straightened paperclip.
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 09, 2017, 12:30:34 PM
Ok finally got it off - weirdly notice how the hole for the grub screw was on the top face of the switch
(https://dl.dropboxusercontent.com/s/02ji3jdfx5d28cm/20170809_114520.jpg?)

It seems that the brown terminal is quite burnt and I'm wondering if that's a result of a short between them? Couldn't see how if theoretically it is the same output. Also the blue terminal has a bit of burning evident. Also with knob on, switch has different feel and almost feels like it's spring loaded. I think just a switch is in order. Graeme said there was one in the UK for $60 inc. shipping, so last last resort that'll be the case.

(https://dl.dropboxusercontent.com/s/0d3elq0kogt1cde/20170809_114902.jpg)
(https://dl.dropboxusercontent.com/s/y968tu9eyckeazn/20170809_115043.jpg)
(https://dl.dropboxusercontent.com/s/k7ddh6w10vozf16/20170809_115050.jpg)
(https://dl.dropboxusercontent.com/s/9zwhic7dnc21j7g/20170809_115058.jpg)
(https://dl.dropboxusercontent.com/s/7thwtiioqbg6jkl/20170809_115101.jpg)

Title: Re: URGENTLY NEEDED Headlight Switch
Post by: TheMechanicnz on August 09, 2017, 01:46:07 PM
Have you switched your bulb type recently? Need to fit relays if you go to a higher wattage on them, had a similar issue.
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 09, 2017, 01:48:44 PM
Nope, haven't done anything. Only added fog lights at the start of the year but that's all fused and relayed and independent to the headlights etc.
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: avenga on August 09, 2017, 01:51:22 PM
Have you tested the switch with a multimeter? See if it is opening and closing.
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: JoKer on August 09, 2017, 01:55:09 PM
Actually the one of these in my alpine is bypassed & I have a Valiant pull style switch

so its either dead too OR you can have it for swap old dead one

I'm not sure how I'd test it tho
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 09, 2017, 02:09:43 PM
Haven't yet tested with a multimeter. How complicated would it be to just fit a 3 position toggle switch as sort of a temporary thing. Wiring diagrams are confusing haha
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: JoKer on August 09, 2017, 03:15:46 PM
heh yeah I think you got the right idea & initially I thought it was the dip switch stalk having the issues

Title: Re: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 09, 2017, 03:32:20 PM
Graeme's contacts haven't replied to any texts yet so not looking very promising and may have to work out a toggle switch :'(
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: JoKer on August 09, 2017, 04:38:47 PM
are you "Sure" its that switch? ie its usually the Stalk that burns our hence my confusion
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 09, 2017, 04:48:28 PM
Yep 100% the switch. Just did this dodgy hack job with a spare 2 pole toggle switch I had lying around. Worked a charm and lights are either on or off (no side lights) with the switch. Have to tidy it up tomorrow/make it as safe as possible.

Pics to follow later tonight
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: azza1600 on August 09, 2017, 08:30:03 PM
That switch looks much the same as my old mans triumph 2.5 aye, Being Lucas,  might be worth a try, more parts around for them than Avengers, Think Dad has a few floating around too
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 09, 2017, 10:43:25 PM
My lights in a nutshell at the moment

(https://dl.dropboxusercontent.com/s/cs9ep2dyatjagof/Snapchat-1893615208.jpg)
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: JoKer on August 10, 2017, 10:34:31 AM
Gangstar! Do you have a relay in the Headlight system? ie the switch and Stalk are a weakpoint with al lthe current going thru them
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: biltong_nz on August 10, 2017, 03:09:42 PM
Not the most appealing fix but it'll do for now! Don't think there's a relay in there - honestly lights aren't the brightest, so I guess all the current is going through switch and stalk.

(https://dl.dropboxusercontent.com/s/5g1ykwpivrubc5d/20170810_113644.jpg)
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: avenga on August 10, 2017, 04:32:11 PM
The old Hillman Avengers don't have relays, all the current goes through the switch and stalk. The later Chrysler ones did have relays, they must have found out it was a weak point by then.

They fail all the time, I remember Ross lost his headlight switch when we were driving down to the Hawkes Bay Avenger meet up years ago. We stopped in a Horopito (Smash Palace) and picked up one on the way back home.
Title: Re: URGENTLY NEEDED Headlight Switch
Post by: avengertiger on August 13, 2017, 07:51:19 PM
Did you find a replacement switch I wrecked one at the weekend and there happened to be a spare set of switches on the floor.pm me if need one still.